As my tool collection was starting to grow and outpace my toolbox, I decided was going to build a tool box that custom fit the location in the garage where I wanted it. I didn’t realize it was going to take me 2 years to finish this project. It was pretty difficult to get everything lined up and being busy it wasn’t always my highest priority. My requirements were, it needed to fit the garage space against the wall, below the electrical outlet, I could still access the hose spigot, and has wheels (with locks), so I can move it as needed.
I started off using google draw to get a visual idea then figured up my dimensions. The final drawing looked like this
From there, it was time to purchase the lumber. This isn’t a blueprint plan for it, but I will roughly share the type of lumber I got for this project. I was trying to save weight and built the frame out of 1×4’s, however if you look at the pictures in many spots I doubled up the lumber for strength (but it also negated the weight savings). For the outsides, I used a finished plywood that was thicker (probably 5/8 or 3/4), in the middle for support I used a normal piece of plywood, then for the back, I used 1/4 finished plywood.
For the drawers I wanted to use hardwood to make sure it would last (vs using softwood, like pine), and use poplar and then MDF for the bottom of the drawers (sorry don’t have any photos). Then bought some ball bearing drawer slides from amazon, approx 16″ or 18″ in length. Then finished up the front also a poplar finish.
For the top, I used pine boards as the base layer, then used a variety of different hardwoods that my neighbor gave me that we ripped into smaller pieces. This was an unique collection that he got from his relatives and I am not sure what they are all, but think one was hickory and unsure what the red one is, but its beautiful. Here I was dry fitting pieces and getting them cut to the right length.
Had to clamp and glue the top together.
All done gluing and rough sanding finish. I wasn’t going for a smooth finish as it a tool box and going to get beat up.
Here is the final product, with drawer handles installed and rolled to its final location. I decided to not finish the wood with any stain or clear at this time. There is a couple of drawers that could have been better aligned, but this is my first large fine wood working project. Overall I was happy with the result.